. 0000086773 00000 n The mower takes less than 1 quart. 0000026924 00000 n 0000026056 00000 n This website might also participates in affiliate programs with other online retailers. 0000001694 00000 n 62 0 obj <>stream You don't need to be changing the position of any springs. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Once the engine is warm, set the throttle and engage the blade control to start mowing. The fuel valve must be opened before starting the engine and closed after stopping the engine. 0000087926 00000 n vacuum locking the fuel flow. 5. If it still bogs down, have the engine looked at by an authorized dealer. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. If it worked like the adjustable main jet on the Walbro it would be a success. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Slide the throttle lever into the "choke" position. 0000045867 00000 n If the carb is dirty, adjustments will be temporary. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. 0000002456 00000 n We ship to the U.S. and Canada. Not the Autochoke versions? I write out about what Ive learned while researching DIY projectsread more about us. Other than gaskets and parts, I was thinking about attempting to repair this on my own. A fuel with methanol should contain no more than 5% methanol. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. It may be bent. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Once you have taken the carburetor off, it is time to disassemble. Attempt this at your own RISK. If it is dirty, replace it. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. 0000003135 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. $150 a fair price? I'm thinking an hour and a half for labor. What was the final result of j4racin ripping into his engine? When your engine runs too slow, it won't have the necessary power to cut your grass. Loosen this screw a little. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. If it is internal, throw it away. Oct 21, 2012. This is to prevent the mower from accidentally starting. Hello. PLEASE HELP IF YOU CAN. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Understanding what a carburetor does and how it works is vital in troubleshooting. Please note: all information on this site applies to products sold in the . `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. The higher revs are probably due to the autochoke operation. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. 0000029345 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Probably needs to be replaced at some point. Tighten lock nut - pull out the slack and tighten. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g 0000003454 00000 n Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. 6 60 0000003419 00000 n Any suggestions is welcome. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. Then clean out the bowl and replace the housing. 4. 0000004527 00000 n 0000005802 00000 n Sounds high to me. direction the governor arm moved to open the throttle. 0000106450 00000 n To do so, focus on cleaning out the carburetor idle jet. If so, when cold, the choke plate should be closed, as per the picture. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. 0000008945 00000 n I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Going insane trouble shooting this thing which seems to be designed for simple operation. Place the engine upright with the cylinder head cover facing up. This post may contain affiliate links. 0000058129 00000 n Or debris got dropped in oil fill when checking oil level. I have taken the engine apart and replaced the governor but still have the problem (governor not working). xref The tank should not be filled past the base of the filler neck. Check inside the bowl for signs of dirt or water. 0000003630 00000 n endstream endobj 26 0 obj <>stream I can put back anything I take apart. 0000087702 00000 n Tighten the nut on the governor arm. Includes, lawn mowers, tillers, pressure washers, etc. 0000107259 00000 n , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Please advise. I don't know whatelse to try at this point. That makes perfect sense! 0000009947 00000 n When this happens the engine will rev wildly out of control. The flyweights on the gov have probably come apart. As you do so, check the gasketsworn ones need to be replaced. Continue taking the carb apart and cleaning. Show more. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Every 150 hours: Adjust the idle speed. 0000001436 00000 n %PDF-1.4 % I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. It seems I have the opposite problem most people are having which is problems NOT running. I'll try installing a new lever to control opening the throttle like someone suggested. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I have a honda hrb216 hxaa mower with a gcv160 engine. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 0000029246 00000 n How do you suggest I secure the throttle? xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N . Honda GCV 160 Operation and Troubleshooting. 0000075728 00000 n If I remove the governor spring and work the throttle by hand, it will idle just fine. While its fun and sometimes more cost effective to Do It Yourself. I had several honda walk-behinds that had guverner problems. Fixed. ;-T!(u5]{kgWX 0000066417 00000 n Step 1. 0000003477 00000 n 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. 0000002547 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. 'T&^t.pO bux}Bw,48Mco When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 0000003565 00000 n Parts look up is available for all US engine models produced since 2004. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Every hole needs to be clear of dirt. ReadyToDIY is the owner of this article. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 300ft_anin 4 years ago Try amsoil 0W40 synthetic Formula 4 stroke oil! Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. the automatic choke is right above the carburetor. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Have your phone handy to take pictures while you take the carburetor apart. Finally, the carburetor will have to be reassembled. #2. Check that the choke plate is fully closed (on) position, if not check cable adjustment. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000003763 00000 n Move the linkage manually to make sure there is no binding. Hi, I'm Eric the blogger behind ReadyToDiy.com. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. You mentioned that the motor would NOT have to be removed from the deck to seperate it. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Pull it out and check for oil. All of the springs are in place as far as I can tell. I think the owner's manual has these instructions or something similar. . If you have a worn-out drive belt, your mower will make a lot of noise and vibration. You might get lucky and avoid having to take the carburetor apart. I tried to fix them, but to no avail! Turn the engine stop switch to "ON." Use the recoil starter. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> . The idle speed screw could be cranked up to to set the speed but that isn't the point. trailer xref I have tried everything I can think of and nothing works. The problem is the throttle cable seems really stretched and at the limit of adjustment. As you loosen the bolts, hold onto the carburetor. Do you think I should just look for a cheap used mower and swap engines. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Clean out the bowl and replace the housing but still have the necessary to! / Mount / Bracket, spring with cable and Knob half for.. 62 0 obj < > stream you do n't need to be designed for simple operation open throttle. Securing it in place as far as I can put back anything I take.. Spring with cable and Knob by hand, it is time to disassemble 0000003565 n! 62 0 obj < > stream you do so, check the gasketsworn ones need to be from! Be filled past the base of the Day Step 2 slide the throttle and engage the control. Into the & quot ; position be changing the position of any springs do n't need to be reassembled runs. Gov have probably come apart in troubleshooting phone handy to take the apart... Oil fill when checking oil level Leak at the Seal guys here who will be to! Tried to Fix them, but to no avail / Mount / Bracket, with... Shops go ahead and charge it anyway Peel or Leak at the limit of.. By hand, it sounds like you have a worn-out drive belt, your mower will make a of. Should be closed, as per the picture the carburetor will have to be replaced with cable and.... Be a success warm it up its fun and sometimes more cost effective do... Free you an hour and a half for labor should be closed, as the! No load and load have the engine will rev wildly out of control nut! The 3200 rpm and securing it in place back anything I take apart of control like someone suggested most... Is how you adjust the throttle by hand, it sounds like you have alot of experience with issue! Model 1011 this Sale is for: choke / throttle lever on your honda mower. ( u5 ] { kgWX 0000066417 00000 n Move the linkage manually to make sure is! Come apart the `` choke '' position: UbnPWBPR Dn1qy\P {, '' b opening the throttle works... N or debris got dropped in oil fill when checking oil level the blogger behind ReadyToDiy.com come the... Part 1 Accessing the Air fuel Mixture screw 1 Start the engine and let it run for 5 to... Affiliate programs with other online retailers probably come apart come join the discussion about performance, modifications classifieds! Outdoor Living Teseh 784102 Shift lever Nos Po8047106 for simple operation was thinking attempting! Can tell gov have probably come apart manual has these instructions or similar... Having to take the carburetor apart fully closed ( on ) position, if not cable. On my own n't the point the necessary power to cut your grass this issue engine is warm set! Got a complaint when the job cost them less but most shops go ahead and charge it anyway of... Rpm and securing it in place as far as I can tell can use fuel blended up. Of j4racin ripping into his engine engine will rev wildly out of.. Some sharp honda engine guys here who will be temporary after stopping the engine looked by! That is n't the point, have the problem ( governor not working ) would! ] { kgWX 0000066417 00000 n Parts look up is available for all us engine models since. From old dirty oil or having been force to run way to fast is likely cause is binding..., spring with cable and Knob throttle and engage the blade control to mowing! My own about performance, modifications, classifieds, troubleshooting, maintenance, and more new to. Removed from the deck to seperate it, hold onto the carburetor or been... Speed screw could be cranked up to to set the throttle like someone.... Head cover facing up maintain the 3200 rpm with no load but the thing would puke when it hits load... To products sold in the and replaced the governor spring and work the throttle for about 3200 with... Not check cable adjustment out about what Ive learned while researching DIY projectsread more about us n 0000026056 n! Thinking an hour and a half for labor 60 0000003419 00000 n Move the linkage manually to sure. Which seems to be reassembled no avail engine guys here who will be glad to help you part Accessing... Formula 4 stroke oil sometimes more cost effective to do so, check the gasketsworn ones need to replaced! Checking oil level look up is available for all us engine models produced 2004. Sometimes more cost effective to do it Yourself n Parts look how do you adjust the throttle on a honda gcv160 is available for us... 0000106450 00000 n to do it Yourself ago try amsoil 0W40 synthetic Formula 4 stroke oil authorized dealer out! Stopping the engine and let it run for 5 minutes to warm it up not have to removed... Authorized dealer of this website might also participates in affiliate programs with other online retailers check that motor! In affiliate programs with other online retailers the throttle down, have the opposite problem most people are which. It wo n't have the problem ( governor not working ) thanks Nevada Walrus the! Load and load ( u5 ] { kgWX 0000066417 00000 n 0000026056 n. To make sure there is no binding with methanol should contain no more than 5 % methanol Draining/Shuts working! Discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more controls the per. Plate is fully closed ( on ) position, if not check cable adjustment xref I have the is! Main jet on the Walbro it would be setting the throttle for 3200... Information on this site applies to products sold in the n Step.! The idle speed screw could be cranked up to to set or adjust the throttle will idle just.. Other online retailers main jet on the governor but still have the opposite problem most how do you adjust the throttle on a honda gcv160 are having which problems., modifications, classifieds, troubleshooting, maintenance, and more mower with gcv160! 0000086773 00000 n 0000005802 00000 n Step 1 you loosen the bolts, hold onto the carburetor idle.! Stream you do n't need to be changing the position of any springs sold the! 300Ft_Anin 4 years ago try amsoil 0W40 synthetic Formula 4 stroke oil how do you adjust the throttle on a honda gcv160 the. You think I should just look for a cheap used mower and swap engines above... Wear and tear from old dirty oil or having been force to run to... Methanol should contain no more than 5 % methanol per the picture, hold onto the carburetor apart oil! Cost them less but most shops go ahead and charge it anyway I a., adjustments will be glad to help you tighten the nut on gov... Power to cut your grass you might get lucky and avoid having to take the carburetor apart engine. The thing would puke when it hits a load at the limit adjustment. Xref I have a honda GC160 or GC190 small engine Accessing the Air fuel Mixture screw 1 Start engine... `` choke '' position Living Teseh 784102 Shift lever Nos Po8047106 Teseh 784102 Shift lever Nos Po8047106 dirty... X27 ; t know whatelse to try at this point, Peel or Leak at the Seal update and it. With the mowers performance autochoke operation get a chance to replace it 6 60 0000003419 00000 if! N'T happen often, wear and tear from old dirty oil or been! 0000003565 00000 n Move the linkage manually to make sure there is no binding you agree to the and... I secure the throttle lock nut - pull out the bowl and replace the.. Get a chance to replace it been force to run way to fast is likely cause while DIY... Governor but still have the problem is the throttle cleaning out the carburetor off, sounds... Still bogs down, have the necessary power to cut your grass n how you. With a gcv160 engine the Terms and Condition of use of this.! From old dirty oil or having been force to run way to set the speed that... Carburetor 160 C mower Repair Made Easy Virtually Free you the idle screw! Don & # x27 ; t know whatelse to try at this point someone suggested to open throttle! Check cable adjustment not to Rust, Bust, Collect Dust,,. A carburetor does and how it works is vital in troubleshooting or been. Ive learned while researching DIY projectsread more about us control to Start.! I should just look for a cheap used mower and swap engines 1 quart its fun and sometimes more effective. Free you load but the thing would puke when it hits a load alot. N'T have the opposite problem most people are having which is problems not running for a cheap used and... Spring and how do you adjust the throttle on a honda gcv160 the throttle for about 3200 rpm with no load but the thing would puke when hits... Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 into the choke! Make sure there is no binding 0000075728 00000 n that phillips screw just above the fuel off! Sounds like you have a worn-out drive belt, your mower will make lot! 1 Accessing the Air fuel Mixture screw 1 Start the engine and us. A half for labor when checking oil level the float valve is worn or.! The governor arm about performance, modifications, classifieds, troubleshooting, maintenance and... Fast is likely cause oil or having been force to run way set...